KOLLMORGEN 63025-01D LS5F high-performance digital servo drive



  • Product Code: 63025-01D LS5F
  • Availability: In Stock


KOLLMORGEN 63025-01D LS5F

Digital Servo Drive Controller

Product Overview

The KOLLMORGEN 63025-01D LS5F is a high-performance digital servo drive controller designed for precision motion control applications in industrial automation. This advanced drive controller provides exceptional performance, reliability, and flexibility for a wide range of servo motor control systems.

Part of KOLLMORGEN's industry-leading servo drive portfolio, the 63025-01D LS5F incorporates state-of-the-art digital signal processing technology, advanced control algorithms, and comprehensive connectivity options. Its robust design and sophisticated feature set make it suitable for demanding motion control applications in manufacturing, robotics, packaging, and other industrial sectors.

This servo drive controller offers superior performance with its high-resolution feedback processing, advanced motion control capabilities, and intelligent diagnostic functions, making it an ideal solution for modern industrial automation systems requiring precision motion control and reliable operation.

Technical Specifications

Power Supply

  • Voltage Range: 180-528 V AC (3-phase)
  • Frequency: 50/60 Hz
  • Current Rating: 15 A continuous, 30 A peak
  • Power Rating: 7.5 kW continuous
  • Efficiency: > 95%

Motor Control

  • Control Modes: Velocity, Torque, Position
  • Feedback Types: Encoder, Resolver, Hall Effect
  • Encoder Resolution: Up to 23-bit absolute
  • Control Loop Update: 62.5 μs
  • Position Accuracy: ±1 encoder count

Communication

  • Ethernet: 10/100 Base-T, EtherCAT
  • Fieldbus: Profibus DP, DeviceNet, CANopen
  • Serial: RS-232, RS-485
  • Protocols: Modbus, Profibus, EtherNet/IP
  • Expansion: Optional communication modules

I/O Interface

  • Digital Inputs: 8 channels, 24 V DC
  • Digital Outputs: 6 channels, 24 V DC, 0.5 A
  • Analog Inputs: 2 channels, ±10 V, 12-bit
  • Analog Outputs: 2 channels, ±10 V, 12-bit
  • Relay Outputs: 2 channels, 250 V AC, 2 A

Environmental Parameters

  • Operating Temperature: 0°C to +50°C
  • Storage Temperature: -40°C to +85°C
  • Humidity: 5-95% RH, non-condensing
  • Vibration: 10-500 Hz, 5 g RMS
  • IP Rating: IP20 (with optional IP65 kit)

Physical Specifications

  • Dimensions: 175 x 130 x 60 mm
  • Weight: 1.2 kg
  • Mounting: DIN rail or panel mount
  • Cooling: Convection and optional fan
  • Enclosure: Aluminum with thermal interface

Product Features

Advanced Motion Control

High-performance digital signal processing with advanced control algorithms provides exceptional positioning accuracy, velocity regulation, and torque control for precision motion applications.

Multi-Protocol Communication

Comprehensive communication options including Ethernet, EtherCAT, Profibus, DeviceNet, and serial interfaces support seamless integration with various industrial control systems and networks.

Flexible Feedback Options

Supports multiple feedback devices including high-resolution encoders, resolvers, and Hall effect sensors, providing flexibility for different motor types and application requirements.

Intelligent Diagnostics

Advanced diagnostic capabilities including parameter monitoring, fault detection, and predictive maintenance functions enhance system reliability and reduce downtime.

Powerful Programming

Built-in motion programming capabilities with IEC 61131-3 compliant languages allow for complex motion sequences and custom control algorithms to be implemented directly in the drive.

Rugged Industrial Design

Industrial-grade construction with extended temperature range, vibration resistance, and comprehensive protection features ensures reliable operation in harsh industrial environments.

Energy Efficiency

High-efficiency power conversion with regenerative braking capabilities reduces energy consumption and heat generation, contributing to lower operating costs.

Comprehensive Protection

Multiple protection features including overcurrent, overvoltage, undervoltage, overtemperature, and short-circuit protection ensure safe operation and prevent damage to equipment.

Applications

Industrial Robotics

Precision motion control for robotic arms, SCARA robots, and articulated robots requiring high accuracy, fast response, and smooth motion profiles.

CNC Machine Tools

High-precision positioning and velocity control for CNC milling machines, lathes, grinders, and other machine tools requiring exceptional accuracy and surface finish.

Packaging Machinery

Synchronized motion control for packaging equipment, labeling machines, and filling systems requiring precise timing and high-speed operation.

Printing Presses

Accurate tension control and registration for web-fed printing presses, ensuring precise color registration and high-quality print results.

Material Handling

Controlled motion for conveyor systems, automated storage and retrieval systems, and robotic material handling equipment requiring smooth acceleration and precise positioning.

Medical Equipment

Precision motion control for medical imaging equipment, surgical robots, and diagnostic devices requiring exceptional accuracy and reliability.

Semiconductor Manufacturing

Ultra-precise positioning for semiconductor fabrication equipment, wafer handling systems, and inspection machines requiring nanometer-level accuracy.

Aerospace Testing

High-performance motion control for aerospace testing equipment, simulation systems, and precision measurement devices requiring exceptional reliability and accuracy.

Technical Details

Control Architecture

  • Processor: 32-bit DSP, 400 MHz
  • Control Loops: Position, Velocity, Torque
  • Update Rate: 16 kHz (62.5 μs)
  • Filtering: Digital filtering, notch filters
  • Algorithm: PID with feedforward

Power Electronics

  • Topology: Three-phase IGBT bridge
  • Switching Frequency: 8 kHz
  • Current Regulation: Hysteretic
  • EMI Filter: Integrated line reactor
  • Regeneration: Dynamic braking resistor

Feedback Processing

  • Encoder Inputs: TTL, HTL, Sin/Cos
  • Resolver Interface: Built-in resolver
  • Hall Inputs: 3-phase commutation
  • Multi-turn Support: Up to 16384 turns
  • Signal Processing: Digital filtering, error compensation

Programming Capabilities

  • Languages: IEC 61131-3 (LD, FBD, ST)
  • Memory: 2 MB program, 4 MB data
  • Function Blocks: Motion library, math functions
  • Program Execution: Multi-tasking
  • Debugging: Online monitoring, trace functions

Communication Protocols

  • EtherCAT: CoE (CANopen over EtherCAT)
  • Profinet: RT and IRT versions
  • EtherNet/IP: CIP Motion support
  • Modbus TCP: Client/Server functionality
  • Sercos III: Real-time motion control

Certifications and Standards

  • Safety: UL 508C, CE, cUL
  • EMC: IEC 61800-3, EN 61000
  • Environmental: RoHS, REACH compliant
  • Quality: ISO 9001, ISO 14001
  • Industry: Machinery Directive 2006/42/EC

Installation and Maintenance

Installation Guidelines

The KOLLMORGEN 63025-01D LS5F should be installed by qualified personnel following KOLLMORGEN's installation instructions and applicable safety standards. Proper installation is essential for reliable operation and system performance.

Key installation considerations include: appropriate mounting location with adequate ventilation, proper electrical connections, correct motor and feedback wiring, adequate clearance for heat dissipation, and compliance with local electrical codes. The drive should be installed in a clean, dry environment with proper access for maintenance and operation.

Ordering Information

Model Description

Complete Model Number: 63025-01D LS5F
Product Series: KOLLMORGEN Digital Servo Drives
Configuration: High-power servo drive
Power Rating: 7.5 kW continuous
Input Voltage: 180-528 V AC (3-phase)

Optional accessories: Communication modules, braking resistors, line reactors, filters, cooling fans, IP65 protection kits, and programming cables can be ordered separately to meet specific application requirements.

KOLLMORGEN Motion Technologies

Precision Motion Control Solutions

Document Number: 63025-01D-DOC

Revision Date: 2025

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